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Double-cone vacuum dryers
Drying
Double-cone vacuum dryers
Double-cone vacuum dryers
Double-cone vacuum dryers
Double-cone vacuum dryers
Double-cone vacuum dryers
Double-cone vacuum dryers

Double-cone vacuum dryers

Drying

Description

Double-cone vacuum dryers from HECHT are advanced dual-chamber drying systems that enable drying of thermally sensitive powders, granulates and crystalline products under vacuum. The combination of a rotating vessel (0.5-2 rpm) and low pressure achieves uniform, energy-efficient drying without dead zones, while preserving product structure and morphology — ideal for processes where low drying temperatures, high product quality and reproducibility are essential. Each chamber is independently adjustable up to 200°C via dual PID control, with a total capacity of 500 litres (Standard) to 1000 litres (Industrial), and the dual-chamber design enables semi-continuous drying with 99.9% consistency. The hygienic 316L stainless steel construction is easy to clean and inspect, easy to scale up from pilot to production, and the system is GMP Annex 1 (2022) compliant and GAMP 5 validatable.


Customer benefits

  • Gentle drying: preserves product structure and morphology
  • Uniform results: no dead zones due to tumbling motion
  • Low temperature: ideal for heat-sensitive materials
  • Efficient process: combined mixing and drying
  • Hygienic design: easy to clean and inspect
  • Scalable: easily scalable from pilot to production

Frequently asked questions about double-cone vacuum dryers

What is a double-cone vacuum dryer and why is it important for bulk production?

A double-cone vacuum dryer is an advanced dual-chamber drying system. Important because: (1) high throughput, (2) dual chambers, (3) continuous drying possible, (4) GMP-scalable.

What volume do the dual chambers have?

Standard: up to 500 litres total. Large: up to 750 litres. Industrial: up to 1000 litres. Scalable per chamber.

Up to what temperature can each chamber be set independently?

Up to 200°C per chamber. Dual PID control. Steplessly adjustable independently.

Can the system perform continuous drying?

Yes. Semi-continuous possible. Dual-chamber design. Very high throughput.

How uniform is the drying in both chambers?

Very uniform. Slow rotation (0.5–2 rpm). Synchronised motion. Consistency 99.9%.

Is the system GMP Annex 1 compliant?

Yes. GMP Annex 1 (2022) compliant. GAMP 5 validation. FDA 21 CFR Part 11 approved.

How easy is maintenance of the dual system?

Very easy. Annual dual calibration. Minimal maintenance. Reliable long-term.

How long is the operating lifespan?

Very long. 316L stainless steel dual construction. Dual thermal insulation. 25–40+ years proven in operation.

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Applications

Double-cone vacuum dryers are used in:

  • The pharmaceutical industry (APIs, proteins, antibiotics, excipients) 
  • Chemical industry (catalysts, polymers, fine chemicals) 
  • Biotechnology (enzymes, peptides, bioactive substances) 
  • Food industry (additives, flavorings, supplements) 
  • Products containing solvents or moist crystalline structures 
     

Product overview

Double-cone vacuum dryer – rotating batch drying system

The double-cone vacuum dryer consists of a rotating, double-conical vessel that is fully heated and insulated. During the process, the product is placed under vacuum and slowly rotated, resulting in continuous renewal of the product’s contact with the heated wall. 
 

Principle of operation:

  • The product is placed under vacuum (< 1 mbar) 
  • Heating via a jacket (e.g., steam or thermal oil) 
  • Slow rotation ensures tumbling and uniform drying 
  • Vapor is vented and, if necessary, condensed 

This results in uniform drying without hot spots or product degradation.

Key features

  • Low-temperature vacuum drying (< 1 mbar) 
  • Temperature range up to approx. 200°C 
  • Capacity: approx. 30 – 30,000 liters 
  • Batch process with high reproducibility 
  • Fully enclosed system (suitable for containment) 
  • Low energy consumption due to efficient heat transfer 
  • Simple mechanical design → low maintenance
     

Processing options

  • Drying of crystalline, amorphous, and hygroscopic products 
  • Removal and recovery of solvents 
  • Mixing and drying in a single system 
  • Gentle handling of fragile products 
  • Breaking up clumps with choppers (optional) 
     

Technical specifications (approximate)

  • Capacity: 30 – 30,000 liters 
  • Vacuum level: < 1 mbar 
  • Temperature: up to approx. 200°C 
  • Operation: batch 
  • Design: double-conical, rotating 
  • Material: stainless steel (e.g., 316L), special alloys 

Options:

  • CIP/SIP systems 
  • ATEX-compliant design 
  • Solvent condensation and recovery 
  • Automatic filling and emptying 
  • Cleanroom integration 
  • Electropolished surfaces (GMP) 
     

Typical applications

  • Drying of pharmaceutical intermediates and APIs 
  • Removal of solvents from chemical products 
  • Drying of food ingredients and bioactive substances 
  • Products with fragile structures or high value 
  • Batch processes with strict quality and hygiene requirements 
     

Why choose Hecht Technology?

Hecht Technology combines process technology with expertise in containment and safe product handling. In combination with double-cone vacuum dryers, we offer:

  • Engineering and process optimization 
  • Integration into existing lines (feeding, dosing, discharge) 
  • Dust-free and safe handling 
  • Support for GMP, ATEX, and validation 

Would you like more information?

Would you like to know if a double-cone vacuum dryer is suitable for your process? Contact our specialists for personalized advice.

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