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Jett Mill – jet mill for fine powder grinding
Jett Mill
Jett mill
Jett mill

Jett Mill – jet mill for fine powder grinding

Jett Mill

Description

HECHT's jet mills are milling systems that micronise dry powders to very fine particle sizes below 10 µm with a narrow particle distribution, using high-velocity gas streams instead of mechanical grinding parts. This results in a contamination-free and thermally gentle process, ideal for applications where precision, product purity and particle size control are essential. The closed system ensures less than 0.1% waste-to-air during milling, with a batch capacity of 50 kg (Compact) to 1000 kg (Industrial, dual-chamber) and a milling duration of 30 to 180 minutes depending on powder type and capacity. The jet mill is suitable for OEB 1-5 applications thanks to zero fugitive emissions and HEPA filter recovery without product loss, and can be used in ATEX and inert gas systems. The system is GMP Annex 1 (2022) compliant, GAMP 5 validatable and has built-in FDA 21 CFR Part 11 milling log.


Customer benefits

  • Contamination-free: no contact with grinding media
  • High precision: particle size control <10 µm
  • Gentle processing: ideal for thermally sensitive products
  • Uniform product: narrow particle distribution
  • Flexibility: suitable for a wide range of materials
  • Safety: usable in ATEX and inert gas systems

Frequently asked questions about the Jett Mill

What is a Jett Mill 2 and why is ultrafine milling important?

Jett Mill 2 is a closed jet-milling system for ultrafine powder processing down to <10 µm. Ultrafine milling is important because: (1) increased surface area, (2) improved bioavailability, (3) better suspension formation, (4) standard in pharma/chemistry.

How much dust exposure occurs during milling?

<0.1% waste-to-air. Closed-system chamber. Dust-free inlet and outlet. Zero fugitive emissions.

How fine can the particles be milled?

Ultrafine down to <10 µm. Precision milling. Broad range of distributions possible. Excellent reproducibility.

Is the Jett Mill 2 GMP compliant?

Yes. GMP Annex 1 (2022) compliant, GAMP 5 validation available. FDA 21 CFR Part 11 milling log built-in. Validation: 4–5 weeks.

What batch capacity does the mill have?

Compact: up to 50 kg/batch. Standard: up to 200 kg/batch. Industrial: up to 1000 kg/batch (dual-chamber). Scalable.

How long does a milling process take?

Compact: 30–60 minutes. Standard: 60–120 minutes. Industrial: 120–180 minutes per batch. Depending on powder type.

Can the mill handle OEB 4–5 activities?

Yes. OEB 1–5 compliant. Closed system with zero fugitive emissions. Dust-free milling. Suitable for critical powder substances.

How much product loss occurs?

Zero product loss. Closed-system chamber. HEPA filter recovery. Optimal batch yield.

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Applications

Jet mills are widely used in:

  • Pharmaceutical industry (APIs, inhalation powders, excipients)
  • Chemical and fine chemical industry (pigments, polymers, catalysts)
  • Biotechnology (bioactive substances, uniform particles)
  • Food industry (additives, functional powders)
  • Minerals and ceramics (abrasive materials, oxides)

Suitable for hard, abrasive and heat-sensitive products.

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Product overview

Jet mill – micronizer for ultrafine powder processing

The jet mill is a dry micronisation system that uses high-velocity air or gas streams to reduce particle size.

Operating principle:

  • Product is fed in via a venturi or dosing system
  • Compressed air or gas is injected into the grinding chamber through nozzles
  • Particles accelerate and collide with each other at high speed
  • Particles are reduced by impact and attrition (without grinding media)
  • Fine particles are discharged; coarse particles keep circulating until they reach the desired size

This results in a very precise and reproducible particle size distribution.

Key features

  • Particle size: typically <10 µm
  • No moving grinding parts → no contamination
  • Low thermal load (no heat build-up)
  • Very narrow particle size distribution
  • Suitable for dry powders
  • Modular, compact design
  • Low maintenance costs

Processing options

  • Micronisation of powders to ultrafine fractions
  • Control of particle size and distribution
  • Simultaneous micronisation and coating of particles
  • Processing of abrasive and sensitive materials
  • Closed-loop systems with inert gas (e.g. nitrogen)

Key benefits

  • Contamination-free: no contact with grinding media
  • High precision: particle size control <10 µm
  • Gentle processing: ideal for heat-sensitive products
  • Uniform product: narrow particle size distribution
  • Flexibility: suitable for a wide range of materials
  • Safety: can be used in ATEX and inert gas systems

Technical specifications (approximate)

  • Particle size: <10 µm
  • Capacity: approx. 0.1 – 1,250 kg/h (depending on model)
  • Operating principle: air/gas-driven micronisation
  • Operation: continuous
  • Design: no moving parts

Options:

  • Closed-loop system with nitrogen (inerting)
  • Wear-resistant liners (alumina, SiC, tungsten carbide)
  • Integration with cyclones and filters
  • ATEX version
  • GMP design (pharmaceutical)
  • Automatic process control

Typical applications

  • Micronisation of pharmaceutical APIs and inhalation powders
  • Fine grinding of pigments and dyes
  • Processing of minerals and ceramic materials
  • Products with high purity requirements
  • High-value and specialty chemicals

Why choose Hecht Technology?

Hecht Technology combines process technology with expertise in containment and safe product handling. In combination with jet mills we offer:

  • Engineering and process optimisation
  • Integration into complete production lines
  • Dust-free, safe handling of fine powders
  • Support with GMP, ATEX and high-containment applications

Would you like more information?

Would you like to know whether a jet mill suits your process and target particle size? Contact our specialists for tailored advice.

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